Garment printing has two main forms of print methods, which are heat transfer printing and direct to garment or DTG printing which suggests the exact same thing. Just for this article we are going to look at direct to garment printing.
This method of printing is a pretty new method within the garment printing industry and because the name the suggest it prints directly onto a garment. The procedure uses ripple printer which is like a larger modified version in our traditionally more available ink jet printer. Instead of paper passing through these printers they enable the garment to move through smoothly. The printer is attached to a personal computer as normal and the computer relies on a specialised software called RIP software. This specialised software allows the printer to handle the colours, produce white underbases and print employing a larger than normal number of ink which can be essential for direct to garment printing.
During the early stages of DTG printing it absolutely was only possible to print onto white or very lightly coloured garments as white ink was not available but as time as well as technology moves along so has the printing industry and now white ink is just as available since the traditional CMYK colours, meaning we could now print on dark garments also making direct to garment printing a lot more versatile than previously. About the dark garments the white ink prints a mask layer then this coloured ink prints across the white allowing for full colour, high quality prints onto an assortment of different garments including t-shirts, hoodies and polo’s to list merely a couple. The printed design about the garment is smooth and flush to touch versus the fabric and contains what is referenced in the marketplace as excellent ‘hand’.
For optimum results from these DTG printers, 100% cotton garments are preferred although recently several of the new age printers are starting to print just as good on polyester or polycotton garments.
When the printing process has finished it is important to the ink to bonded to the fabric with the aid of a heat press. This technique take little spanning a minute but cures the ink and 07dexypky it feasible for the garment to become worn and washed without losing the design.
The grade of these printers are exceptional but that may be taken into account in the price you should pay when purchasing one of those direct to garment printers. You can expect to pay everything from £10,000 upwards.
Similar to anything, there are going to be pros and cons for using direct to garment printing, so lets explore what these advantages could be.
As the process prints files straight from the computer, there are actually no create costs.
Unlike screen printing the location where the led uv printer must setup different screens per colour DTG prints directly in a run saving plenty of setup time.
Perfect for smaller run orders.
No limitations to colour or design.
Quick turnaround according to order size.
From beginning to end the entire process is minutes rather than hours.
Colour management and print precision is definitely consistent. No room for error since the garment will not be handled just as much as screen printed garments.
With all of those advantages, do you know the disadvantages?
The price tag on the printers are pricey, and because of this the cost of garments might be a higher.
Ink might be expensive, especially white ink.
Time taken to up retain the printers, each day the dtg printer needs cleaning and maintained properly to ensure the high standard of print whenever.
Printers can be large so will need a significant space to operate from.
It’s clear to see that DTG printers are exceptional and if you can afford one it would most likely help both you and your business, and also as a customer, its clear that with regards to prints from DTG printers, its hard to find better quality.